DES 421 

A2 - DIAGRAM
22/11/23
49.2634429624252, -123.25028104124084


Some notes on Prouvé and his studioWhat worked: structures are erected very rapidly. By 1952 design and manufacture of an advanced house takes 1.5 months and 1.5 hours to assemble. Alba house. Meaning his fabrication and manipulation of metal sheets and their joinery offers urgent housing needs.

Ive got other notes, but ran out of time, im sorry. i will return to this at noon today.











Metal Innovations:

  1. Folding Chair (1930):
    • Detailed Analysis: Prouvé's chair utilized sheet metal, precisely bent and shaped. He employed a series of innovative joints and folds, allowing the chair to maintain its structural integrity even when it was folded. Instead of the metal being welded or bolted, Prouvé made sure that the folds themselves acted as structural elements, taking on the chair's weight and user load.
    • What Made it Special: Prouvé’s approach redefined how metal could be used in furniture design, showing that through intelligent design and understanding of material properties, metal could be both malleable and robust.
    • Technical Breakdown: Prouvé's folding chair used cold-formed sheet steel, where the bends were made by applying force without heating the metal. These bends, introduced at strategic points, increased the section modulus, thus enhancing the chair's load-bearing capacity. The folded sections acted as flanges, with the flat sections behaving like webs in an I-beam, resisting bending moments.
    • Achievement: Cold-forming allowed for efficient, localized strengthening without adding excess weight or material.

  2. Portal Frame (1930s):
    • Detailed Analysis: The U-shaped portal frame utilized bent sheet steel. This shape inherently resisted bending moments, creating a stable, self-supporting structure. The curved sections acted as both beams and columns, distributing loads efficiently, which reduced the stresses experienced by the metal.
    • What Made it Special: Prouvé's portal frame was an embodiment of structural minimalism – optimizing material usage and creating lightweight yet strong architectural elements.
    • Technical Breakdown: By adopting a U-shaped section for the portal frame, Prouvé increased the second moment of area (or moment of inertia) of the section, optimizing it against both bending and buckling. The shape effectively made the frame act as a continuous series of cantilever beams.
    • Achievement: Greater load distribution with reduced material usage, thanks to optimized geometry.

  3. Demountable Steel House (1939):
    • Detailed Analysis: For these houses, steel panels were meticulously engineered, interlocking to form both the walls and the structural support. Each panel was designed to bear loads and share these loads with adjoining panels, ensuring overall stability. This kind of modularity facilitated rapid assembly and disassembly.
    • What Made it Special: Prouvé’s demountable steel house was a precursor to today’s prefabricated homes, emphasizing mobility and adaptability in architecture.
    • Technical Breakdown: This was a modular system where the steel panels functioned as both cladding and load-bearing elements. Using interlocking joints, they distributed both axial and lateral loads, employing shear walls' principles for stability against lateral forces.
    • Achievement: Achieving structural dual-functionality: panels that resist weathering while also bearing loads.

  4. Tropical House (1949):
    • Detailed Analysis: Designed specifically for the African climate, this house had a curtain wall facade made of metal louvers. These louvers were adjustable, allowing inhabitants to control sunlight and ventilation. The large overhanging metal roof provided shade and further reduced heat gain.
    • What Made it Special: Prouvé demonstrated how metal, typically associated with heat conductivity, could be strategically used to combat the challenges of a hot climate.
    • Technical Breakdown: The metal louvers, with their reflective surfaces, reduced solar radiation absorption. The design promoted stack ventilation, with hot air rising and exiting from upper openings, pulling in cooler air from below.
    • Achievement: Passive cooling techniques using material properties and smart design.

  5. Continuous Sheet Metal Bending:
    • Detailed Analysis: Traditional metal bending could weaken the material or even lead to fractures. Prouvé's method ensured the metal’s grain structure was not disrupted during bending, resulting in smoother curves without compromising strength.
    • What Made it Special: This innovation went beyond design – it was a profound understanding of metal at a molecular level, ensuring the material’s integrity even when reshaped.
    • Technical Breakdown: Prouvé applied non-uniform pressure during the bending process, maintaining the grain structure's continuity, effectively avoiding stress concentrations which could lead to material fatigue.
    • Achievement: Achieving smoother, more resilient forms without sacrificing material strength.

Wood/Metal Combination Innovations:

  1. Standard Chair (1934):
    • Detailed Analysis: The metal legs of this chair were distinctly thicker at the back. Prouvé understood that when a person sits, the rear legs bear the brunt of the stress. The wooden seat and backrest were ergonomically contoured for comfort, with metal understructures for added support.
    • What Made it Special: Prouvé's chair was a study in ergonomic design, emphasizing both user comfort and material efficiency.
    • Technical Breakdown: Differential tube diameters in the metal legs catered to varying stress levels, optimizing the chair's weight-to-strength ratio. The wood-to-metal joint employed recessed screw fastenings, ensuring a smooth finish and preventing stress risers.
    • Achievement: Tailored load paths with discreet, strong joints.

  2. Demountable Wooden House (1944):
    • Detailed Analysis: Unlike traditional timber houses, Prouvé used wooden panels that were factory-prepared and could quickly interlock into a metal frame. These weren't traditional planks but were engineered timber panels, providing insulation and rapid assembly. They weren’t made from CLT, but their concept shared similarities in aiming for prefabrication and efficiency.
    • What Made it Special: The house was an integration of organic warmth (wood) with the precision and strength of metal, aiming to address post-war housing shortages.
    • echnical Breakdown: Prouvé utilized laminated veneer lumber (LVL) panels – an early precursor to today's engineered wood products like CLT, which he used in 1954-55 or earlier. These LVL panels were housed within the steel framework, with the metal providing protection against lateral loads and the wood offering insulation and compressive strength.
    • Achievement: Pioneering integrated design using prefabricated wood and metal elements for rapid assembly.

  3. Axial Portal Frame:
    • Detailed Analysis: Prouvé ingeniously designed this frame to distribute loads across both metal and wood. He understood the material properties of each, ensuring that the load-bearing paths utilized the strengths of both materials without overburdening either.
    • What Made it Special: It was a masterclass in hybrid material design – ensuring wood and metal functioned in unison, rather than in competition.
    • Technical Breakdown: The axial portal frame used bolted connections, transferring shear and axial forces from timber beams to steel columns. Prouvé ensured load paths were direct, avoiding eccentricities and subsequent bending moments.
    • Achievement: Seamlessly transferring loads between two contrasting materials, optimizing their innate strengths.

  4. Cité Internationale Universitaire de Paris (1957):
    • Detailed Analysis: In this project, steel and aluminum provided a skeletal structure, with large spans and open spaces. The wood infill and interiors contrasted the cold metal, offering acoustic dampening, insulation, and a sense of warmth.
    • What Made it Special: It was a holistic architecture, blurring the boundaries between structure and aesthetic, modern and traditional.
    • Technical Breakdown: Steel and aluminum, with their higher tensile strengths, spanned large distances as primary structural elements. Wooden infills, with their natural insulation properties, reduced thermal bridges and maintained indoor thermal comfort.
    • Achievement: Demonstrating a holistic, integrated approach to multi-material design.

  5. Refinement of Joinery:
  • Detailed Analysis: Prouvé's furniture often showcased seamless joints between wood and metal. He employed techniques like mortise and tenon joints, adapted for metal connections, ensuring that these materials could coexist without mechanical fasteners, which might compromise the wood or introduce weak points.
  • What Made it Special: This attention to detail emphasized the craftsman's touch in Prouvé’s work, ensuring longevity and aesthetic appeal.
  • Technical Breakdown: For wood-to-metal connections, Prouvé often employed slotted steel plates that could be bolted to metal and screwed to wood. This allowed for force distribution over a larger area, reducing local stresses in the wood.
  • Achievement: Crafting hybrid joints that maintained the integrity of both materials.